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Many people take dietary supplements, vitamins, and other nutritional products as a part of their daily routine, which helps them maintain a healthy diet and improve their overall wellbeing. However, some may encounter challenges with supplements purchased at retail or online and the lack of control over their ingredients. Hard shell gelatin capsules (not to be confused with liquid gel capsules) are an excellent option for those who are looking to take control of their nutrition and well-being, and they present an excellent opportunity for supplement manufacturers.
In this article, we’ll answer the following questions:
Hard gelatin capsules remain the favorable choice for administering oral pharmaceuticals and have also found significant use in the booming health supplement industry, specifically in two sectors.
A popular segment of the gelatin capsule supplement market are vitamin and herbal supplements that support general well-being and health. These supplements include:
The process of manufacturing supplements using gelatin capsules involves several key steps. This method is popular for its convenience, versatility, and ability to create a user-friendly product. The following is an overview of the process:
You can be flexible in your method of filling your own gelatin capsules. Depending on the production output, you have several options of capsule filling machines to choose from. Listed below are different machines that can fill capsules.
Manual capsule fillers are devices that allow you to fill capsules with no electricity or automation and are ideal for small scale production or personal use. These can range from simply designed tray configurations to slightly more heavy-duty stainless steel desktop machines.
Here’s how it works:
Manual capsule fillers are a cost-effective solution for low volume production, and they allow a high level of control over the filling process.
If you are looking for a higher speed and size of production, an automatic machine or semi-automatic capsule filler is the best choice. Unlike manual capsule fillers, these machines automate the process, increasing productivity and improving the accuracy and consistency of the finished product.
The following is what the process entails:
For mid-scale production, an automatic capsule filling machine can greatly increase efficiency and consistency. The level of automation can vary with different machines; semi-automatic machines may require some manual input or oversight, while fully automatic machines require minimal human intervention once the process starts. The choice between semi-automatic and fully automatic machines will depend on the scale of production and the resources of the operation.
Fully automatic capsule filling machines are used for high-capacity, high-speed capsule production, and are typically used by large pharmaceutical companies and supplement manufacturers. These machines automate the entire process, ensuring a high level of precision and efficiency, while reducing the amount of labor required.
Similar to mid-scale production capsule fillers, these machines have the same process:
One of the main advantages of these full-scale automatic machines is their speed– they can produce tens of thousands to hundreds of thousands of capsules per hour, depending on the machine’s capacity. They also allow for extensive customization in terms of capsule size, fill material, and dosage, making them a versatile solution for large-scale production needs.
These machines represent a significant investment, but for large-scale operations, they can greatly enhance productivity, accuracy, and consistency, while also reducing labor costs.
Are you wondering where to buy high quality gelatin capsules that are immediately available at competitive pricing and always stocked? Vivion can help.
Gelatin capsules are a classic option that are easy to use and perfect for a variety of dietary supplements. Our gelatin capsules offer unique benefits, and they can all be easily filled with ingredients of your choice, providing you with a customized solution to supplementing your diet. We also supply empty gelatin capsules in a wide range of sizes, from as small as 5 to as large as 000.
In light of the growing, proactive interest in personal health and wellness, manufacturers have a significant opportunity to meet the rising demand for nutritional supplements. Producing supplements with high-quality gelatin capsules can help businesses tap into this market and provide customers with the resources they need to take control of their health.
Enhance your manufacturing process and invest in the production of supplements with our high-quality gelatin capsules. Don’t miss out on this opportunity in the dietary supplement market, and contact a Vivion account manager today.